Cleaner Production Implementation using Extended Value Stream Mapping for Enhancing the Sustainability of Lean Manufacturing

  • A. Ishak
  • E. Mohamad
  • L. Sukarma
  • AB R. Mahmood
  • M.A. A Rahman
  • S.H. Yahya
  • M.S. Salleh
  • M.A. Sulaiman

Abstract


This paper investigated the measures by Cleaner Production (CP) embedded in the modified VSM technique, i.e., Cleaner Production VSM (CPVSM) to be an effective visualisation technique for Lean and promoted the sustainability at 2 local Small and Medium Enterprises (SME’s) for demonstrating the level to which the CPVSM process can be applied. Our findings showed that the implementation of the CP technique was improved through this CPVSM approach and thus promoted the Lean Manufacturing (LM) sustainability.

Downloads

Download data is not yet available.

References

L.C. Angell, and H.S. Lewis, Environmental and Operations Management

F. Tilley, “Small Business Environmental Ethics: How Deep do They

Go?” Business Ethics: A European Review, Vol. 9, No. 1, pp. 31 – 41.

R. Thurik, and S. Wennekers, “Entrepreneurship, Small Business and Economic Growth”. J. Small Buss. Enter. Dev., Vol. 11, No.1, pp. 140-149. 2004.

K. Veskaisri, P. Chan, and D. Pollard, “Relationship between strategic planning and SME success: empirical evidence from Thailand” in the Conference of the International DSI/Asia and Pacific DSI. 2007.

M. Khalique, J. A. N. Shaari, A. H. Md. Isa, , and A. Ageel, “The challenges capital perspective”. Int. J. of Current Research, Vol. 3, No.6, pp. 398-401. 2011.

Greenpeace International, Greenpeace Guide to the Kyoto Protocol.

Amsterdam: 1998.

G. Keijzers, “The Transition to the Sustainable Enterprise” J. Clean. Prod., Vol. 10, pp. 349-359. 2002.

H. Walker, and L. Preuss, “Fostering Sustainability through Sourcing from Small Businesses: Public Sector Perspectives”. J. Clean. Prod., Vol. 16, No. 5, pp. 1600 – 1609. 2008.

B. Ageron, A. Gunasekaran, and A. Spalanzani, “Sustainable Supply

Management: An Empirical Study”. Int. J. Prod. Econ., Vol. 140, No. 1, pp. 168 – 182. 2012.

J. Elkington, Partnership from Cannibals with Forks: The Triple Bottom Line of 21st Century Business. Environmental Quality Management, Vol. 8(1), pp. 37 – 51. 1998.

N. R. Khalili, “Practical sustainability: From grounded theory to emerging strategies”. Int. J. of Strategic Decision Sciences, Vol. 3, No.3, pp. 61-63. 2011.

United Nations “General Assembly”. Available: http://www.who.int/hiv/universalaccess2010/ worldsummit.pdf.

J. Frijns, and B. V. Vliet, Small-Scale Industry and Cleaner Production Strategies. World Development, Vol. 27, No. 6, pp. 967–983. 1999.

H. Bradbury, “Sustaining Inner and Outer Worlds: A Whole-Systems Approach to Developing Sustainable Business Practices in Management”. J. Mngmt. Edu., Vol. 27(2), pp. 172-187. 2003.

J. Womack, D. Jones, and D. Roos, “The machine that changed the world: The story of lean production” Harper Perennial, New York: 1991.

G. Hilson, “Pollution prevention and cleaner production in the mining industry: an analysis of current issues”. J. Clean. Prod., vol. 8, no. 2, pp. 119–126. 2000.

J. Womack, and D. Jones, Lean Thinking. Simon & Schuster. New York: 1996.

E. Mohamad, and M.A. Sulaiman, Simulation-based approach to Lean Manufacturing. Penerbit Universiti, Universiti Teknikal Malaysia Melaka: 2016.

S. Bushell, J. Mobley, and B. Shelest, “Discovering lean thinking at progressive health care”. The Journal for Quality and Participation, Vol. 25, No. 2, pp. 20–25. 2002.

M. Braglia, G. Carmignani, and F. Zammori “A new value stream mapping approach for complex production systems” Intl. J. Prod. Research, Vol. 44, Issue 18-19, pp. 3929-3952. 2006.

E. Mohamad, M. A. Ibrahim, A. S. Shibghatullah, M. A. Rahman, A.

Sulaiman, M. A. Rahman, A. A. A. Abdullah, and M. R. Salleh, “A

Simulation-Based Approach For Lean Manufacturing Tools Implementation: A Review”, J. Eng. and Appl. Sc., Vol.11, No.5, pp. 3400-3405. (2016b).

M. Rother, J. Shook, “Learning To See: Value Stream Mapping To Add And Eliminate Muda”. The Lean Enterprise Institute, Massachusetts:1999.

F. Abdulmalek, and J. Rajgopal, “Analyzing the benefits of lean manufacturing and value stream mapping via simulation: A process sector case study”, Intl. J.

Prod. Econ.,v Vol. 107, No. 1, pp. 223–236. 2007.

D. Dornfeld, C. Yuan, N. Diaz, T. Zhang, and V. Athulan, “Introduction to Green Manufacturing”. Green Manufacturing: Fundamentals and Applications, pp. 1 – 23. New York: 2013.

M. Helu, and D. Dornfeld, “Principles of Green Manufacturing:

Fundamentals and Applications, pp. 24–35. 2013.

Census Bureau, U.S. & World Population Clock, United States Census Bureau. USA. 2014.

EPA, “The Lean and Energy Toolkit: Achieving Process Excellence Using Less

Energy” United States Environmental Protection Agency. USA: 2007.

EPA, “The Lean and Environment Toolkit” United States Environmental Protection Agency. USA: 2007.

J. Maxwell, F. Briscoe, B. Schenk, and S. Rothenberg, Case study: Honda of America Manufacturing, Inc.: Can lean production practices increase environmental performance? Environmental Quality Management, Vol. 8 No.1, pp. 53–61. 1998.

T. Larson, and R. Greenwood, “Perfect complements: Synergies between lean production and eco-sustainability initiatives”. Environmental Quality Management, Vol. 13, No. 4, pp. 27–36.2004.

G. G. Bergmiller, “Lean manufacturers transcendence to green manufacturing: Correlating the diffusion of lean and green manufacturing systems”. Dissertation Abstracts International. 68(1), supplement B, 294. 2006.

S. Novkov, & I. Dakov, “Assessment of the lean production effect on the sustainable industrial enterprise development”. Bussines Theory and Practise, Vol. 8, No.4, pp. 183 – 188. 2007.

C. M. Dües, K. H. Tan, and M. Lim, “Green as the new Lean: how to use Lean practices as a catalyst to greening your supply chain”. J. Clean. Prod., Vol. 40, pp. 93–100. 2013.

Guidelines for Green Industry Auditor, Department of Environment

Malaysia, Putrajaya, Malaysia:2014.

R. Rahim, and A.A. Abdul Raman, “Cleaner Production implementation in a fruit juice production plant”, J.Clean. Prod., Vol. 101, pp. 215 – 221.2014.

J. Guinee, “Handbook on Life Cycle Assessment: Operational Guide to the ISO

Standards”. Dordrecht, Netherlands:2002.

D. Simons, and R. Mason, “Environmental And Transport Supply Chain Evaluation With Sustainable Value Stream Mapping” in Proceedings of the 7th Logistics Research Network Conference. Birmingham, UK:2002.

A. Norton, “Sustainable Value Stream Mapping as a Technique for Analysing and Reducing Waste in the UK Chilled Food Sector” PhD Thesis, University

of London, Imperial College, Centre for Environmental Policy. 2007.

A. Fearne, K. Waldron, and A. Norton, “Sustainable Value Stream Mapping in the Food Industry”.Handbook of Waste Management and Co-Product Recovery in Food Processing, Woodhead Publishing, Cambridge:2009.

A. Torres, and A. Gati, “Environmental Value Stream Mapping (EVSM) as Sustainability Management Tool” in the Proceeding of Portland International Center for Management of Engineering and Technology Conference 2009,

August 2-6, Portland, Oregon, pp. 1689-1698.2009.

G. Kuriger, and F.F. Chen, “Lean and Green: A Current State View,” in Proceedings of the 2010 Industrial Engineering Research Conference, June 5-9, 2010, Cancun, Mexico. 2010.

M. Paju, J. Heilala, M. Hentual, A. Heikkila, B. Johansson, S. Leong, and S. Lyons, “Framework and Indicators for a Sustainable Manufacturing Mapping Methodology” in Proceeding of the 2010 Winter Simulations Conference, December 5-8, Baltimore, Maryland, pp. 3411-3422. 2010.

G. Kuriger, Y. Huang, and F. Chen, “A Lean Sustainable Production

Assessment Tool” in Proceedings of the 44th CIRP Conference on

Manufacturing Systems, May 31 - June 3, 2011, Madison, Wisconsin.

W. Faulkner, W. Templeton, D. Gullett, and F. Badurdeen, “Visualizing

Sustainability Performance of Manufacturing Systems Using Sustainable Value Stream Mapping (Sus-VSM)” In Proceedings of the 2012 International

Conference on Industrial Engineering and Operations Management

Istanbul, Turkey, July 3-6, 2012. 2012.

A. Brown, J. Amundson, and F. Badurdeen, “Sustainable value stream mapping (Sus-VSM) in different manufacturing system configurations: application case studies”. J. Clean. Prod., Vol. 85, pp.164-179. 2014.

M. Dadashzadeh, and T.J. Wharton, “A value stream approach for greening the IT department”. Intl. J. Mgmt. Inf. Syst. Second Quarter, Vol. 16 No. 2, pp. 125-136. 2012.

E. Mohamad, S.N.F. Ab Rasid, T. Ito, M.A.M. Ali, M.A. Sulaiman, M.A. Azam, and A. Saptari, “An Initiative To Implement Lean Manufacturing Using Value Stream Mapping In Textile Manufacturing Company”, 24th Design Engineering Systems Division JSME Conference [No.14-27] Japan Society of Mechanical Engineers, 17-19th September, Tokushima , Japan, pp. 2309. 2014.

Published
2017-10-16
How to Cite
Ishak, A., Mohamad, E., Sukarma, L., Mahmood, A. R., A Rahman, M., Yahya, S., Salleh, M., & Sulaiman, M. (2017). Cleaner Production Implementation using Extended Value Stream Mapping for Enhancing the Sustainability of Lean Manufacturing. Journal of Advanced Manufacturing Technology (JAMT), 11(1(1), 47-60. Retrieved from https://jamt.utem.edu.my/jamt/article/view/2828
Section
Articles

Most read articles by the same author(s)

<< < 1 2