EXPERIMENTAL STUDY OF THERMAL DEFORMATION IN A 3D-PRINTING PROCESS WITH POLYMER FILAMENT
Abstract
Thermal deformation generated in a 3D-printing process was investigated mainly by the measurement of the radius of curvature. 3D-printing have been widely applied in industrial products. High end models of 3D-printer have heating and heat retention function to reduce thermal deformation and further they have sometimes equipped with a computational simulation code to predict the thermal deformation. In the present study, a predicting method of thermal deformation for a low end 3D-printer was investigated so that the investment for the equipment is minimized, then the following results were obtained. Dominating parameters were quantified by the measurement and multiple regression analysis of proto-typed products with different dimensions, that is, it was found that the parameters having greater influence on the deformation were in the order of the amount of filament, the length, the width, the height, bottom area, the volume and the manufacturing time, respectively. A simple but convenient regression equation was obtained which will be used for an estimation and simulation of the thermal deformation in production with the 3D-printer without using any expensive simulation code.
Downloads
References
X. Wang, M. Jiang, Z. Zhou, J. Gou and D. Hui, “3D printing of polymer matrix composites: a review and prospective”, Composites Part B, vol. 110, pp. 442–458, 2017.
M. Chapiro, “Current achievements and future outlook for composites in 3D printing”, Reinforced Plastics, vol. 60, no. 6, pp. 372–375, 2016.
S. Tranchard and V. Rojas. (2015). Manufacturing our 3D Future [Online]. Available: https://www.iso.org/news/2015/05/Ref1956.html
Z. Abdullah, H. Y. Ting, M. A. M. Ali, M. H. F. M. Fauadi, M. S. Kasim, A. Hambali, M. M. Ghazaly and F. Handoko, “The Effect of Layer Thickness and Raster Angle on Tensile Strength and Flexural Strength for Fused Deposition Modeling (FDM) Parts”, Journal of Advanced Manufacturing Technology, vol. 12, no. 1(4), pp.147-158, 2018.
K. Yurief. (2017). This robot can 3D print a building in 14 hours [Online]. Available: http://money.cnn.com/2017/05/02/technology/3d-printed-building-mit/
J.W. Stansbury and M.J. Idacavage, “3D printing with polymers: challenges among expanding options and opportunities”, Dental Materials, vol. 32, no. 1, pp. 54-64, 2016.
F.P. Melchels, J. Feijen and D.W. Grijpma, “A review on stereo lithography and its applications in biomedical engineering”, Biomaterials, vol.31, no. 24, pp. 6121–6130, 2010.
E. Macdonald, R. Salas, D. Espalin, M. Perez and E. Aguilera, “3D printing for the rapid prototyping of Structural Electronics”, IEEE Access, vol. 2, no. 4, pp. 234-242, 2014.
N. Hall. (2016). Top 10 3D Printed Automotive Industry Innovations Available Right Now, in 3D Printing Industry [Online]. Available: https://3dprintingindustry.com/news/3d-printing-automotive-industry-2-82838/
J. Lee, J. An and C. Chua, “Fundamentals and applications of 3D printing for novel materials”, Applied Materials Today, vol. 7, pp.120–133, 2017.
R. Liu, Z. Wang, T. Sparks, F. Liou and J. Newkirk, “Aerospace applications of laser additive manufacturing”, in Laser Additive Manufacturing: Material, Design, Technologies and Applications. Duxford, UK: Woodhead Publishing, 2017, pp. 351-371.
W. Wu, W. Ye, Z. Wu , P. Geng, Y. Wang and J. Zhao, “Influence of Layer Thickness, Raster Angle, Deformation Temperature and Recovery Temperature on the Shape-Memory Effect of 3D-Printed Polylactic Acid Samples”, Materials, vol. 10, no. 8, pp. 1-16, 2017.
S.L. Messimer, A. E. Patterson, N. Muna, A. P. Deshpande and T. R. Pereira, “Characterization and Processing Behavior of Heated Aluminum-Polycarbonate Composite Build Plates for the FDM Additive Manufacturing Process”, Journal Manufacturing and Materials Processing, vol. 2, no. 1, pp. 1-27, 2018.
T. Mukherjee, V. Manvatkar, A. De and T. DebRoy, “Mitigation of thermal distortion during additive manufacturing”, Scripta Materialia, vol. 127, pp. 79-83, 2017.
S. F. Costa, F. M. Duarte and J. A. Covas,”Thermal conditions affecting heat transfer in FDM/FFE: a contribution towards the numerical modelling of the process”, Virtual and Physical Prototyping, vol. 10, no. 1, pp. 35-45, 2015.
A.A. D’Amico, A. Debaie, and A. M. Peterson, “Effect of layer thickness on irreversible thermal expansion and interlayer strength in fused deposition modeling”, Rapid Prototyping Journal, vol. 23, no. 5, pp. 943-953, 2017.
MakerBot Industries. (2014). Makerbot replicator desktop 3D printer: User manual [Online]. Available: http://download.makerbot.com/replicator
/MB_Replicator_UserManual.pdf