The Effect of Equal Channel Angular Pressing (ECAP) on the Microstructure and Hardness of A356 Aluminium Alloy

  • N. N. M. Ishak Universiti Teknikal Malaysia Melaka
  • M. S. Salleh Universiti Teknikal Malaysia Melaka
  • S. H. Yahaya Universiti Teknikal Malaysia Melaka
  • E. Mohamad Universiti Teknikal Malaysia Melaka
  • M. A. Sulaiman Universiti Teknikal Malaysia Melaka

Abstract


Equal channel angular pressing (ECAP) is one of popular techniques of severe plastic deformation (SPD), a process of producing an ultra-fine grained (UFG) microstructure. This work focused on the microstructural analysis and mechanical properties of A356 aluminium alloy after processing by ECAP. Cooling slope casting and conventional casting techniques were used to produce feed materials for ECAP process. ECAP process was carried out at room temperature by route A for one pass. The microstructure observation was carried out before and after ECAP under optical microscope as well as its hardness. It is found that the microstructure distribution of ECAPed sample in combination with cooling slope casting was more homogeneous compared to the microstructure of ECAPed sample in combination with as-cast. The results also showed an obvious reduction of grain size after the alloy was pressed using ECAP process with average grain size of 58μm for cooling slope ECAPed and 96μm for as-cast ECAPed. The hardness of the alloy increased after ECAP process with an increment about 33.6% for conventional casting and 21.2% increment for cooling slope casting sample.

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Author Biographies

N. N. M. Ishak, Universiti Teknikal Malaysia Melaka
Master Student
M. S. Salleh, Universiti Teknikal Malaysia Melaka

Dr Mohd Shukor Salleh received his Bachelor Degree in Manufacturing Engineering from Universiti Kebangsaan Malaysia (UKM) and Master’s degree in Manufacturing Systems Engineering from Coventry University United Kingdom. He completed his Doctoral course in Mechanics and Materials Engineering in Universiti Kebangsaan Malaysia. He started his career at Panasonic Semiconductor Discrete Devices (M) Sdn Bhd as a process engineer. He joined the Faculty of Manufacturing Engineering at Universiti Teknikal Malaysia Melaka (UTeM) as a lecturer since 2006. Presently, he is actively involved in teaching, consultation, and research work with various manufacturing engineering projects.

S. H. Yahaya, Universiti Teknikal Malaysia Melaka
Lecturer
E. Mohamad, Universiti Teknikal Malaysia Melaka
Lecturer
M. A. Sulaiman, Universiti Teknikal Malaysia Melaka
Lecturer

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Published
2017-12-22
How to Cite
Ishak, N. N. M., Salleh, M. S., Yahaya, S. H., Mohamad, E., & Sulaiman, M. A. (2017). The Effect of Equal Channel Angular Pressing (ECAP) on the Microstructure and Hardness of A356 Aluminium Alloy. Journal of Advanced Manufacturing Technology (JAMT), 11(2), 47-58. Retrieved from https://jamt.utem.edu.my/jamt/article/view/1959
Section
Articles

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